Eaton xy shifter problems. Service Bulletin – Process Page 1 of 2 Subject: Shift Co...

Fault Code 51 – Rail Position Sensor Detection. The following precondi

Well-Known Member. Nov 8, 2015. #8. Jefro, just had problem w/ Ultrashift, took to Kw in Van Buren, Ar, excellent mechanic [Danny} discovered chaffed wire going to tranny controls, took $2.30 roll of tape, spend $974.00. Expensive trip but solved problem and truck is back working!View the price and details of this EATON TRANSMISSION SHIFTER KIT A8226 P7J206F EATON | TRANSMISSION XY SHIFTER KIT A8226 P7J206F EATON.to shift (see Note *). † System holds current gear unless otherwise prompted by using up / down-shift buttons, except for the “Transmission Override” condi-tions noted below. Note: Multiple gear upshifts and downshifts may be allowed when the shift buttons are pushed multiple times (Each button push equals one gear change request). Tampa. (813) 685-6100. Shop New XY SHIFTER (GEN3) HEAVY DUTY for sale online from Weller Truck. Visit our site today for new and remanufactured truck parts and equipment. Mar 14, 2015 · 2 03-14-2015, 08:13 PM. (03-14-2015, 07:53 PM)ddser60 Wrote: RTO-16910C-AS3 the box is 10 speed 3 pedal auto shift on Freightliner Columbia 2007. The transmission will stick in gear and can't shift to neutral. After a few attempts will go to neutral, then can't go into gear. I noticed that once in gear, will shift up and down without problems. i found a bad positive wire and fixed my starting problems. but i am having the same problems with it getting stuck in gear i talked to kenworth and they dont have a clue. put a new x-y shifter in and new wiring harnesses but it still acts up. rebuilt tranny had 1,250,000 on it, put in a new clutch. eaton rebuilt the t handel for free.with classical. top lever shift and big knob end the bottom of the classical lever. has tip and this tip can be plastic to stop noise but wears out fast and the H pattern fails to work this is super common super easy cheap fix. even a $10 fix. Eaton fix easy, nothing ever was so easy this failure see the stick? remove it and see the tip is damaged.The XY shifter, is an electro/mechanical component containing 2 electrical shift motors which are responsible for moving the shift gate on top of the transmission, It gets instructions from the TCU...A loss of engine power could result in inhibited shifting. ! Caution Do not release the parking brake or attempt to select a gear until the air pres- sure is at the correct level. …The life of the x-y shifter is 400-500 000 miles. If you are around this milage, better start with replacing it. The harness can go bad too, the most expensive part is the TCU. Get the Eaton manuals and do the "Electrical Pretest", then do the test for code 63 "Gear Select motor" and you will know if you have bad harness or not.Quick vid on xy shifter replacementAn update on my problems with the 2005 junk Eaton 10 spd. Two long trips and the same event sequence of events of quick reshifts in and out of 10th after about two hours on the road, then more frequent 10th gear studders, then speedo drops to 0, fault light in 10th and then eventually total lockup stuck in 10th. 4 times, like clock work, if locked in 10th after 4 hours of running.Step A: XY Shifter Identification . Pre-April 2009 built XY’s can be identified by the painted motor and end caps, and are not affected by the recent issues. These XY’s should NOT be replaced under this program. Continue to Step V. XY’s built April 2009 through September 15, 2010 can be identified by the chromate (unpainted) motor and end ...Truck Repair. I have a 2007 Freightliner Columbia, ultra shift. Has problems…. Answered in 32 minutes by: The dealers use a program called Eaton Service Ranger which will pull the trouble codes and assist in doing the various pinpoints that are needed to diagnose the fault. What makes the F code so bad is the fact that it just mean failure.Very often, we’ll find that the mechanic replaced the ECU, the X-Y shifter and sometimes the shifter assembly in the cab, even though the troubleshooting …Apr 18, 2022 · Good morning, thanks for asking, I’m in the process, the truck drives and shift good, but still has the warning and code 71. I cleared the code, with 6 cicles key on and off, and the code and warning go away, and the code don’t come back as longest you keep the key in on position or truck running,but the curious is, the code come back immediately you turn the switch off and wait 15 secs ... Xy shifter is about $600, you can change it yourself. it does have its own computer. The first thing I did was get under and unplug every connector, put in some dielectric grease, then plugged em all back up. Knock on wood I've never had any issues with that in 3 yrs I've had the truck. The rest of the transmission is the same as a regular 10 ...Mar 29, 2013 · Posted 3/29/2013 18:40 (#3000467 - in reply to #3000402) Subject: Re: Eaton Fuller Ultra shift problems. Traverse City MI. Carry a broom stick with you. The shifter motors will sometimes hang up and need to be tapped on with the broom stick. The Fuller Advantage X-Y Shifter is equipped with a Gear Position Sensor. The X-Y Gear Position Sensor reports fore-and-aft movement of the Shift Finger to the Transmission Electronic Control Unit (TECU) as a voltage signal. The X-Y Gear Position Sensor is connected to the TECU via the Transmission Harness. Professional Shifting - 5 & 6-Speed. 3:10. Instruction on shifting Eaton's 5- and 6-speed manual transmissions for medium-duty commercial vehicles. This video highlights the benefits and features of the Eaton UltraShift PLUS transmission without optional creep mode. It also provides some of the "do's and don'ts" to help drivers be successful.Fault Code 51 is set when the TECU has detected either an electrical failure of the X-Y Rail Position Sensor circuit or a mechanical failure within the X-Y Shifter. Detection The TECU monitors both the 5-volt X-Y Rail Position Sensor supply and the return voltage signal from the X-Y Rail Position Sensor.Eaton's first recommendation was replace with a 10 speed manual. I advised that was not an option. Eaton and the mechanic decided the XY shifter was the problem. I asked the shop manager what he thought the problem was and he replied Eaton says it is the XY shifter. Pulled transmission, put it on the bench and said it worked exactly has it should.Eaton Inforanger. Electronic Parts Catalog. Search by Model #: 1 models found matching search criteria, please select a model below: Models. Select a Model RTO-16910B-DM3. Groups. New Eaton Gen 3 XY Shifter Part Number: K-4223X Other OEM Part Numbers That Will Work: K4223X, K4223R, ABP R26 K4223, K4223RX,K-4223, K4223, K-4223X.Eaton® Transmissions Fuller® Transmissions Model Serial Assembled In Eaton Corporation Kalamazoo, MI USA F Fuller Advantage Series M - 14/15 = Torque rating X 100 + 50 lb-ft Multi-torque Eaton Cummins Ratio Set ( mall tep) Number of Speeds 148 10S-EC3 Ge n 3 Automatio Design Level Mechicanical & Electronic Eaton Cummins Strategic Alliance ... Apr 18, 2022 · Good morning, thanks for asking, I’m in the process, the truck drives and shift good, but still has the warning and code 71. I cleared the code, with 6 cicles key on and off, and the code and warning go away, and the code don’t come back as longest you keep the key in on position or truck running,but the curious is, the code come back immediately you turn the switch off and wait 15 secs ... Eaton has a great troubleshooting manual. If you are not shifting from low to high or from high to low, check the input sensors or the Range Solenoid Valve. I had the same problem, sometimes it would shift from 2 to 10 then when it got hot, in about 10 minutes, it would not shift. Sometimes stayed in high gear.DescriptionWe had calibrated the new XY shifter several times during installation as per Eaton instructions, so we removed the XY shifter to verify correct operation in the cycle. it went side to side and forward and back, than to center. Reinstalled the XY shifter, re-calibrated, and still the same problem.item 4 Eaton Fuller Transmission Gen 2 Xy Shifter Assy Kit Eaton Fuller Transmission Gen 2 Xy Shifter Assy Kit. AU $2,915.01 +AU $9.95 postage. item 5 46-0095 MAXGEAR SLAVE CYLINDER, CLUTCH FOR MAZDA 46-0095 MAXGEAR SLAVE CYLINDER, CLUTCH FOR MAZDA. AU $47.26 +AU $209.33 postage.Jul 9, 2012 · 0. Jul 9, 2012. 0. 2006 freightliner columbia with a merritor smart shift. The codes that come up are 3D-E7 and SM. Have been too 3 separate shops and none can find the problem. They say the codes are read but are not active. The last shop ohmed all of the shift motors and said the are within specs. These codes come up and the truck may run ... Eaton has a great troubleshooting manual. If you are not shifting from low to high or from high to low, check the input sensors or the Range Solenoid Valve. I had the same problem, sometimes it would shift from 2 to 10 then when it got hot, in about 10 minutes, it would not shift. Sometimes stayed in high gear.We have replaced the XY Shifter as well as the 3 Speed sensors & are still having issues with the truck locking in 10th gear & won't downshift - would... Log in or Sign up Forums Forums Quick Links Search Forums Recent Posts Trucking Jobs Truck GPS Reviews CDL Practice Tests Schools Freight Factoring Trucking Insurance Menu Useful SearchesEaton 10-speed Shiftand vocational models Enhanced Torque and Ratio Coverage • Torque capacities from 1450 lb-ft (1966 Nm) through 1850 lb-ft (2508 Nm) Application Specific Performance • Over-drive, direct-drive and multi-torque capabilities • Specifically configured for regional haul and over the road applications Intelligent Gear SelectionSubject: Gen 3 XY Shifter Updates. Document Number: TAIB-0866. Date: November 15, 2017 Updated: Issue Description: Four updates have been recently implemented on the Gen 3 XY shifter assemblies to improve reliability/accuracy and reduce oil leaks. XY Housings • Current sand-cast housings 4307180 and 4308016 have been …7 Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed 2 5568511 -O- RING 1 K-2918,S-2501,S-2913,S-2956 3 K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3519,K-352220.00 LBS. Out of Stock. Add To Quote. Add to Wish List. Description. Product Reviews. K4223RX Eaton Fuller Transmission Reman XY Shifter 3rd Generation. K3784RX, 9C4Z7210A ,A-7670, K-3665, K-3784, A-8226, A-8900-- THIS IS FOR THE "WIDE FINGER" (.375") SHIFT LEVER // A $300 CORE WILL BE BILLED AND CREDIT CAN BE GIVEN UPON RETURN OF A GOOD CORE ... If any battery (s) does not pass the Load Test, refer to OEM guidelines for repair or replacement of battery (s). If all batteries pass the Load Test, If damage to the X-Y Shifter or X-Y Shifter wiring is found, replace X-Y Shifter. If damage to the Transmission Harness is found, replace. If coolant contamination is found, repair the vehicle ... Eaton Fuller transmission has shifting problems.Take 'em all apart, clean 'em up and put 'em back. all the way back to the batteries. Carefully disassemble and closely inspect all electrical connections. Use the anti-corrosion spray of your choice into all connections that will migrate up the wires. WD40 doesn't cut it. Termin8tor or one of the Krown products.3 ott 2017 ... My tech says the other option is to replace all of the harness, TCM, XY shifter, etc. ... I just went through many of the same problems, eaton ...With the sid 60, that is usually an XY shifter issue. However if there is no issues shifting out of first gear that will not cause the range issue of not shifting out of 5th. . The trans software needs updated along with the shift controller for the other faults. A powerful remote diagnostics solution. If there is a service issue, UltraShift PLUS uses Eaton IntelliConnect,™ a telematics-capable system that provides near real-time monitoring of vehicle fault codes, prioritizes the critical events and provides accurate and comprehensive action plans by our technical experts.Jul 30, 2022 · If there are defects to these, then problems can arise. So, it helps to simply purchase brand new sensors and replace defective ones. 2. Gear shifting issues. A number of ultrashift problems with the Eaton is linked with gear shifting concerns. What this means is that your gear fails to shift and can even get stuck. Fault Code 52 is set when TECU has detected either an electrical failure of the X-Y Gear Position Sensor circuit or a mechanical failure within the X-Y Shifter. Detection The TECU monitors both the 5-volt X-Y Gear Position Sensor supply and the return voltage signal from the X-Y Gear Position Sensor.Issues thus far have been: wire going to the x-y sifter corroded internally, power module failed, o-rings in the splitter box needed replacing. ... I have a three pedal Eaton-Fuller, auto shift coupled to a 12.7 DD-60 430 …FIX-IT. Comercial transport technic... Vocational, Technical or Tra... 829 satisfied customers. 2005 freightliner columbia, eaton smart shift 2 pedal transmission. 2005 freightliner columbia, eaton smart shift 2 pedal transmission: I parked, turned off truck and when I returned the truck would not start. Has a … read more.Eaton Fuller Ultra Shift ... I have no issues shifting at all once I get into gear from 2-10 but its just when I stop and try to start again it doesn't catch and shift into gear, I don't feel the "XY shifter" or whatever activate. ... The XY shifter, ...Jul 21, 2023 · I changed the XY shifter, reckon it was probably one of the sensors on the XY shifter, but rather then changing the sensors and guessing etc, I just changed the whole unit, mine seemed original, so with 800k miles on it I just thought it was worth replacing. My mechnis said they dont last forever and do wear out Aug 20, 2015 · We had calibrated the new XY shifter several times during installation as per Eaton instructions, so we removed the XY shifter to verify correct operation in the cycle. it went side to side and forward and back, than to center. Reinstalled the XY shifter, re-calibrated, and still the same problem. Eaton Fuller Transmission Gen 2 Xy Shifter Assy Kit Use Genuine Eaton Fuller Gen 2 XY Transmission Shifter Assy Kit {include field="exclusions"}.UltraShift PLUS Service Manual - Eaton CumminsThis pdf document provides detailed instructions on how to service and troubleshoot the UltraShift PLUS automated manual transmission, which is designed for various vocational applications. Learn how to diagnose, repair, and maintain your UltraShift PLUS transmission with this comprehensive guide.All XY Shifters are position and load tested under extreme conditions to ensure proper range, motor function, and overall reliability. This is a high quality part designed to get trucks back on the road for less. ALLIANCE P/N OE PART NUMBER DESCRIPTION ABP R26 K3436 FUL K3436 REMAN XY SHIFTER KIT, EATON FULLER GEN 2 …May 13, 2011 · i found a bad positive wire and fixed my starting problems. but i am having the same problems with it getting stuck in gear i talked to kenworth and they dont have a clue. put a new x-y shifter in and new wiring harnesses but it still acts up. rebuilt tranny had 1,250,000 on it, put in a new clutch. eaton rebuilt the t handel for free. Shift solenoid failure; Transmission fluid leakage; Loud and unusual noises. Why is Mechatronic malfunction a problem with Eaton Fuller transmissions? Eaton ...Issue Description: Worn or loose X-Y shifter internal components can cause incorrect values to be saved to the TECU during the power-down calibration. Symptoms from this incorrect calibration may cause the following: Driver reported shifting issues, harsh or missed shifts.About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright ...1. ORDER THIS KIT TO REPLACE GEN 1 PLASTIC HOUSING ECA, THE KIT INCLUDES ADAPTER HARNESSES & SHIELD, REFERENCE TAIB0862. K-4253RX. GEN 2 ECA KIT (NO HARNESS / NO SHIELD) 125872,K-4253. 1. LATEST DESIGN ECA, CAST HOUSING, THIS KIT DOES NOT INCLUDE ANY HARNESSES OR SHIELD. Issue Description: Transmission fails to engage a start gear or has shifting related issues immediately after the XY shifter has been replaced and calibrated. The following reset procedure will clear learned shifter data in the Transmission ECU and allow the new shifter to perform correctly.Position X-Y Shifter on the Shift Bar Housing. Using a 9/16” socket, install mounting cap screws and tighten in a cross pattern as follows: Tighten to 30–35 lb-ft (45–60 N•m). 0:00 / 5:02 XY Shifter Explained. Semi Truck Automatic Manual Transmission Problems Truck Yoo 25.6K subscribers 50K views 3 years ago #bigrig #semitruck #heavyduty Hey all! We discuss what... . Sometimes when I change my shift from N to D , it doesn’t go nowitem 5 Eaton Fuller XY Shifter K-4223X Gen 3 (H Aug 12, 2019 · Having problems with my Eaton ultra shift transmission. 2nd and 7th gear keeps slipping. I replaced the xy shifter and replaced the wire harness. I also replaced a bad battery. Any idea what is going on? Mechanic's Assistant: What is the complete model and serial number of your machine? 07 Volvo 760. Serial number is ***** Eaton Cummins Automated Transmission Technologies has a broad portfolio of transmissions to help you get the job done. By answering a short series of questions about your truck and your route, we'll give you a couple of recommendations for heavy-duty automated transmissions that best fit your fleet's unique needs. Take me to the selector. Take 'em all apart, clean 'em up and put  X-Y Shifter . ... Gear Shift Lever Housing Assembly. • Check spring tension on Shift Lever. Replace ten- sion spring if lever moves too freely. If housing is.shift decisions are based on grade, vehicle weight, engine torque and throttle position, making the most efficient shift changes. Eaton and the Engine manufactures have worked to develop shift strategies to keep the engine within its designed sweet spot. Action: For optimal vehicle performance, it is r ecommended the vehicle be operated in “D” Category: Medium and Heavy Trucks. Satis...

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